CEO’s Message
In the third millennium, the organizations that succeed in the competitive landscape are those that continuously and quickly adapt to change and monitor their business. We firmly believe that knowledge, experience, and expertise should be at our customers’ disposal.
At Urmia Powder Metallurgy Company, we see each and every one of our customers as special. We always strive to offer exceptional service and provide consistent, responsible, and honest support. We are very pleased that over the past 20 years, by assembling a dynamic and compassionate team of experts, designing development-oriented strategies, and creating a comprehensive portfolio of high-quality products, we have, without exaggeration, fostered the satisfaction of our customers—who are our true partners and constant companions in our success.
Our company has prioritized three fundamental principles to achieve customer satisfaction: high quality, competitive pricing, and timely delivery. This is because we have made customer satisfaction our most important mission and policy.
Finally, we will dedicate all our efforts to remain a leader in innovation and growth in this industry, and to deliver products that are both worthy and appropriate.
With respect, Mohammad Shahab Karimi
Technical Expertise & Capabilities of Urmia Powder Metallurgy Company
As a pioneer in Iran’s auto parts industry, Urmia Powder Metallurgy Company plays a key role in meeting the needs of the automotive and related sectors using advanced powder metallurgy technology. Relying on indigenous technical know-how, modern equipment, and a specialized team, the company has secured a unique market position. Being the only company in Iran equipped with a 500-ton press, we have defined new standards for high-quality metal part production.
Powder Metallurgy Technology: The Heart of Our Operations Powder metallurgy is an advanced manufacturing process that enables the production of complex, high-precision parts with low waste and cost-effectiveness. This process involves the following key stages, all of which Urmia Powder Metallurgy specializes in:
1. Part Design and Engineering In the design department, we use advanced Computer-Aided Design (CAD) software and Computer-Aided Engineering (CAE) simulations to design auto parts with high precision according to customer requirements. This stage includes engineering analysis to optimize shape, strength, and performance. Our design team uses up-to-date knowledge to create complex geometries that are difficult or uneconomical to produce using traditional methods like casting or machining.
2. Raw Material Mixing One of our key strengths is the ability to precisely mix metal and alloy powders to achieve desired mechanical and chemical properties. We create unique blends using high-quality metal powders—including iron, steel, copper, and bronze—along with specific additives like lubricants and reinforcements. The mixing process is conducted in controlled environments to ensure material uniformity and quality.
3. Pressing Process with Unique 500-Ton Capacity Urmia Powder Metallurgy is proud to be the sole owner of a 500-ton press in Iran. This advanced press enables the compaction of metal powders at high pressures, resulting in the production of heavy, complex parts with uniform density and high strength. This capability allows us to produce parts weighing over 500 grams with larger dimensions with high precision, which are essential for critical automotive components such as gears, shafts, and bearings.
4. Advanced Sintering The sintering stage, considered the heart of the powder metallurgy process, takes place in advanced controlled-atmosphere furnaces. Compressed parts are heated to a temperature below the main metal’s melting point to bond the powder particles into a solid, unified structure. Using equipped sintering furnaces, we produce parts with superior mechanical properties, such as high resistance to wear and fatigue.
5. Precise Quality Control Quality control is a core pillar of our operations. Our equipped laboratories utilize advanced equipment like profile projectors, hardness testers, and chemical analysis systems to inspect quality at every stage. By adhering to international standards, including ISO/TS 16949, we ensure that our products fully meet customer needs in terms of dimensional accuracy, mechanical properties, and durability.
Capabilities and Competitive Advantages Focusing on innovation and quality, Urmia Powder Metallurgy has gained several competitive advantages in the industry:
Complex Parts with Low Waste: Powder metallurgy technology allows for complex geometries without extensive machining, significantly reducing production costs.
Production Flexibility: The ability to produce parts with various metal and alloy compositions, including low-carbon steels, alloy steels, and non-ferrous alloys like bronze.
High Production Capacity: Utilizing the 500-ton press and advanced production lines, we can mass-produce parts with consistent quality.
Technology Localization: Relying on indigenous technical knowledge and a specialized workforce, we have reduced dependence on foreign technologies while producing competitive quality parts.
Applications in the Automotive Industry Our products are widely used in the automotive sector. These parts include gears, self-lubricating bushings, bearings, suspension components, and engine parts. Unique features such as high wear resistance, dimensional accuracy, and long durability make them ideal choices for automakers.
Commitment to Innovation and Sustainable Development By investing in Research and Development (R&D), Urmia Powder Metallurgy seeks continuous improvement of production processes and the development of new products. We strive to implement modern technologies through collaboration with scientific centers and universities. Furthermore, by focusing on reducing energy consumption and waste, we are committed to sustainable development and environmental protection.
Conclusion With advanced technical know-how, modern equipment, and a commitment to quality, Urmia Powder Metallurgy Company is recognized as a leading auto parts manufacturer in Iran. As the country’s only holder of a 500-ton press, we are capable of producing heavy and complex parts to global standards and are ready to collaborate with automakers and related industries both domestically and internationally. For more information or to partner with us, please contact us via our official website or headquarters.
About Us
Urmia Powder Metallurgy (UPMCO) commenced operations in 2001 (1380) on a 10,000 m² site, featuring a production facility of 6,000 m². With an annual production capacity of 2,000 tons, our primary goal is manufacturing parts via powder metallurgy for the automotive industry (OE) and related Original Equipment Manufacturers (OEM).
Capabilities
Utilizing state-of-the-art machinery and equipment, UPMCO maintains one of the most complete production lines in the country’s powder metallurgy industry. Our operational philosophy focuses on achieving high production speeds while ensuring consistent quality, high Process Capability (Cpk), and optimal Overall Equipment Effectiveness (OEE).
Some of our key facilities and production lines include:
Compacting and Sizing Unit (Pressing)
This unit utilizes PLC-controlled presses specifically designed for powder metallurgy. Beyond high production speed, it meets all engineering and quality requirements, including geometric and positional tolerances with a precision of 0.01 mm. Given the vast product diversity in the automotive industry, we are capable of producing parts with unique geometric shapes. With presses ranging from 15 to 500 tons, we can manufacture everything from delicate 1-gram components to heavy, complex parts weighing up to 1,500 grams. A key differentiator of our facility is the use of mechanical presses, a technology that ensures superior speed and precision compared to other options available in the country.
Sintering Unit
To balance production capacity across all processes and enable the manufacture of diverse products—including Molybdenum and Nickel alloys or non-ferrous parts like Bronze—this unit is equipped with the following furnaces:
One Belt Sintering Furnace (60 cm width, capacity: 150 tons/month).
One Belt Sintering Furnace (40 cm width, capacity: 70 tons/month).
One Pusher Furnace (Closed atmosphere, capacity: 67 tons/month).
Technical Note: To achieve the highest metallurgical quality (visual and dimensional), we maintain strict control over temperature (±10°C precision), gas atmosphere (Nitrogen and Hydrogen with 99.999% purity), and belt speed. Our furnaces are fully capable of meeting these critical requirements.
Heat Treatment and Steam Blacking Unit
Equipped with complete induction heat treatment and steam blacking lines (Capacity: 90 tons/month), we can meet all customer requirements for parts with varying surface or depth hardness specifications suitable for powder metallurgy products.
Machining Unit
Parts requiring specific geometric and positional tolerances or shaping that cannot be achieved during the molding stage are sent to this line. Here, CNC lathes define the parts to their most precise final form.
Laboratory and Calibration Unit
To control incoming materials, monitor production processes, and perform final inspections, this unit is equipped with:
CMM and VMM machines (Geometric and Positional control).
Gear tooth profile measurement devices.
Tensile and Compression strength testers.
Impact strength testers.
Microscopes (1000x magnification) for microstructure analysis.
Equipment for measuring density, metal powder mesh/granulation, surface roughness, and hardness.
Mold Making Unit
To expedite customer service, our in-house mold-making unit is equipped with modern machinery for building and repairing molds, including:
Multiple Spark machines.
Wire Cut machines.
Lathes and Milling machines.
Mold polishing equipment.
Other Facilities
Briefly, other supporting units include:
Powder Mixing Unit.
Deburring and Washing Unit.
Equipped Packaging Unit.
Temperature-Controlled Warehouses.
Staff and Executive Units
To adhere to standard manufacturing principles and fully implement IATF 16949 and ISO 9001 (2015) standards, UPMCO employs specialized and dedicated staff in the following departments:
Engineering and Tool Management.
Research and Development (R&D).
Quality Control (QC).
Planning and Warehousing.
Final Control and Packaging.
Products
Using powder metallurgy as a “mother industry,” UPMCO is capable of producing a wide variety of parts for various sectors, particularly the automotive industry.
Part of our product portfolio includes:
Gearbox Hubs: Gears 1, 2, 3, 4, 5, and Reverse for Pride, Tiba, Shahin, Peugeot, and Tara (6-speed).
Various Automotive ABS Sensor Rings.
Crankshaft Timing Gears.
Sprockets and Camshaft Pulleys.
Crankshaft and Gearbox Keys.
Various Iron Bushings.
Water Pump and Oil Pump Components.
Shock Absorber Components.
Camshaft Index Wheels.
Seat Adjuster and Window Regulator Parts, etc.
Honors
Throughout its commercial operations, Urmia Powder Metallurgy has achieved numerous honors, the most notable being:
Selected Provincial Exporter of the Year (2014).
Top National Industrial Unit & Best Parts Manufacturer (2014).
Provincial Advanced and Model Unit for 5 consecutive years (starting from 2010).
Memberships
Member of the Association of Auto Parts Makers (IAPMA).
Member of the Iranian Metallurgical Engineers Society.
Member of the Association of R&D in Industries and Mines.
Member of the Supply Chain of SAPCO (Iran Khodro).
Member of the Supply Chain of MegaMotor (Saipa).
Member of the Iran Chamber of Commerce, Industries, and Mines.
Member of the Iran-China and Iran-France Joint Chambers of Commerce.
Member of the Association of Top European Managers and Entrepreneurs (APME).
Our Standards
Commitment to Quality: The Backbone of Production at Urmia Powder Metallurgy
At Urmia Powder Metallurgy Company, we believe that quality is not just a choice; it is our DNA. It is a fundamental principle woven into the fabric of all our processes, from design and production to the final delivery of the part. We proudly announce that by implementing and strictly adhering to the requirements of international standards IATF 16949:2016 and ISO 9001:2015, we not only meet our customers’ needs but go beyond them, aiming for excellence in quality. These standards serve as our roadmap for achieving continuous improvement, reducing waste, and delivering products with the highest level of precision and reliability.
ISO 9001:2015 – The Foundation of Quality Management As the world’s most recognized quality management standard, ISO 9001 provides a powerful framework to ensure consistency in the delivery of services and products. At Urmia Powder Metallurgy, this standard flows through all our administrative and executive units, from Engineering and R&D to Planning and Final Control.
How is ISO 9001 Reflected at Urmia Powder Metallurgy?
Our main focus is on understanding and meeting the precise needs of customers in the automotive industries (OE and OEM). From the order receipt stage to production and delivery, customer satisfaction is our primary metric for success.
As mentioned in the “Capabilities” section, from the Compacting and Sizing unit with advanced PLC presses to Sintering, Heat Treatment, and CNC Machining units, all processes operate seamlessly under strict control. This systematic approach, promoted by ISO 9001, guarantees consistency in output quality.
Our Laboratory and Calibration unit, equipped with modern instruments like CMM, VMM, tensile testers, and precision microscopes, provides the necessary data for in-process and final quality control. This data forms the basis of our decisions for continuous process and product improvement.
We are constantly evaluating and optimizing our performance. From monitoring Overall Equipment Effectiveness (OEE) to increasing Process Capability (Cpk), we are always looking for ways to produce faster, more accurately, and more efficiently.
IATF 16949:2016 – Specialized Automotive Industry Standard Built upon ISO 9001, the IATF 16949 standard outlines specific and stringent requirements for suppliers in the automotive industry. Obtaining and maintaining this standard demonstrates Urmia Powder Metallurgy’s deep commitment to quality, safety, and product reliability in one of the world’s most competitive industries. This standard is directly linked to our main products, including gearbox hubs, ABS sensor rings, timing gears, and other critical vehicle components.
Manifestation of IATF 16949 in Urmia Powder Metallurgy Processes:
Risk Management: We do not rely solely on final quality control. By employing advanced quality management tools such as APQP (Advanced Product Quality Planning) and FMEA (Failure Mode and Effects Analysis), we identify potential risks in the production of complex parts—like sprockets and camshaft pulleys—and prevent them before they occur.
Strict Process Control: Processes such as sintering and heat treatment, which directly impact the metallurgical and mechanical properties of parts, are under strict control. Precise furnace temperature control (within 10°C), high-purity Nitrogen and Hydrogen atmospheres (99.999%), and belt speed control all guarantee achieving the required metallurgical structure and surface/depth hardness according to customer specifications.
Traceability: From incoming metal powder to the final packaged part, all products feature full traceability. This allows us to review the complete production history of a part if needed—a principle of paramount importance in the IATF 16949 standard.
Tool Management: Our equipped mold-making unit, utilizing spark and wire-cut machines, not only ensures speed in manufacturing new molds but also prevents dimensional deviations in mass production through precise mold maintenance. This strict tool management is a key IATF requirement for production stability.
Quality You Can Trust At Urmia Powder Metallurgy Company, ISO 9001 and IATF 16949 standards are not just certificates on the wall; they are our work philosophy. These standards help us leverage powder metallurgy technology and our 2,000-ton annual capacity to deliver precise, reliable, and consistently high-quality products to our customers in the automotive industry. Your trust is our greatest honor, and by adhering to these principles, we will always strive to maintain and elevate this trust.